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Energy Audit & Air Leak Detection

Energy Audit & Air Leak Detection
System Efficiency Review

Energy audit and air leak detection — find the waste that is raising your electricity bill

Compressed air is one of the most expensive utilities in an industrial plant, and most factories in Nepal are paying more than they need to. Air leaks, over-pressure settings, compressors running unloaded, and undersized or clogged filters are all common sources of waste. AP Compressors conducts structured compressed air audits across Nepal that identify exactly where your system is losing money and give you a prioritised action plan to fix it.

  • Leak detection across the full distribution network, including joints, fittings, pneumatic cylinders, and valves
  • Pressure mapping from compressor discharge to furthest end-use points to quantify drop
  • Compressor loading, unloading, and idle patterns reviewed to identify staging improvements

24/7 emergency response & trained compressor service technicians in Nepal

What is included

  • Leak detection across the full distribution network, including joints, fittings, pneumatic cylinders, and valves
  • Pressure mapping from compressor discharge to furthest end-use points to quantify drop
  • Compressor loading, unloading, and idle patterns reviewed to identify staging improvements
  • Dryer and filter condition assessed, with pressure drop across treatment equipment quantified
  • Pipe network routing and sizing reviewed for avoidable pressure drop
  • Written audit report with prioritised findings, estimated waste in kW, and recommended actions
  • Follow-up support to help you plan and execute the highest-return improvements first

Service overview

ScopeCompressor room, distribution, and end-use points
DurationHalf day to full day depending on system size
OutputWritten report with prioritised recommendations
CoverageAll major industrial cities in Nepal

How it works

1

System Mapping

We map your compressed air system from the compressor room through all distribution mains and branches to major end-use points.

2

Leak Detection

Manual and listening checks across all joints, fittings, valves, drain traps, and pneumatic equipment to identify and estimate air loss volume.

3

Pressure & Load Review

Supply pressure, distribution pressure drop, and compressor load/unload data are recorded across at least one full production shift.

4

Treatment Equipment Check

Dryer performance, filter element condition, and pressure drop across the treatment train assessed against rated specifications.

5

Report & Action Plan

Findings compiled into a written report with prioritised recommendations, estimated savings, and payback guidance for each action.

Get Started

Ready to arrange this service for your plant?

Share your location and requirements — our team will confirm availability and provide a clear plan.

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Support & Answers

Frequently Asked Questions

Find answers about our air compressors, air dryers, filters, customized compressed air solutions, installation, and maintenance services.

Reach out to our team

Savings depend entirely on the condition of your system. Air leaks alone commonly represent 20–30% of compressor output in plants without a regular leak repair programme. Pressure reductions and improved compressor staging can further reduce energy use. The audit report will give you a plant-specific estimate.

No. The audit is conducted during normal production so we observe actual system behaviour under real operating load. Only specific leak repair work would require brief local shutdowns, and those are scheduled separately.

We walk through your compressor room and distribution network, measure pressure at key points, record compressor loading patterns, check for audible and visible leaks, and review treatment equipment condition. A written report follows within a few working days.

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